Digital Twins for High Volume Manufacturing

Enabling Smart Factories and Industry 4.0

PlockControl has been used in active production since 2019, beginning 100% in-line measurement of select manufactured components followed by 100% component marking and the creation of digital twins.

About PlockControl Applications

What We Do

We enable machines to see and understand the world in every dimension

The 4th Industrial Revolution

Smart Factory implementation and benefits are constrained by available data.
Adoption and speed to implementation is constrained by what you can see
Significant blind-spots in data availability and presentation

Pain Point of Industry 4.0

Limited data on mission-critical aspects of production
True understanding of the data we do have
Inability to most accurately certify CO2 footprint

The Solution – Mark, Digitize, Integrate and Optimize each Individual Component at the Smallest Level for its Entire Existence

Marking and Digitizing Every Individual Component

Marks 100% of components through patented process
Creates a Digital Twin by Digitizing every part
Establishes infinite, full life-cycle, surgical traceability
Deploys AI for production optimization
Enables Predictive analytics

The essential source of data for Smart Factories

Results in immediate benefits to clients in improved quality, production, customer satisfaction while also enabling the full realization of future investments in Industry 4.0

Plock Control

Infinite traceability
A case study

Using PlockControl, we have delivered 100% of our components within the manufacturing specifications and tolerances.

Our customer has realized that the part performs differently based on different conditions – they have asked for the ability to sort the entire lot of parts by the following: