What is PlockControl?

Digital Twins for High Volume Manufacturing. Enabling Smart Factories and Industry 4.0

PlockControl.ai is more than data lookup tables for each component, but rather the application of machine learning, big data and AI for every single manufactured part.

100% Marking with unique part ID

QR Code Laser Marking

We begin the process by marking every single part with a unique part ID using a QR Code

100% Inline measuring

Cameras and Lasers

Our next step is to measure and image every single relevant aspect of each individual part.  We use cameras, lasers, sensors and other technologies to measure every aspect of every part while it is being produced.

Data capture and storage

Validation, secure uploading, and transport

A digital twin is born with the successful reading of the QR code and associating all of the relevant data of the part.  This data is prepared in a standardized way, validated, and securely transmitted to your data environment hosted by PlockControl.

AI Application and Predictive Analytics

PlockControl’s AI – where the magic happens

PlockControl’s AI driven software unlocks shadow capacity, reduces scrap and rework and reduces machine and tool maintenance.  Using metadata across the full spectrum of manufactured components, machine learning trains the AI to provide real-time feedback and predictive analytics to optimize production.